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Smoked Meatloaf

Summary

  • Prepare your favorite meatloaf recipe.
  • Place on a perforated, disposable foil pan sprayed with non-stick cooking spray.
  • Smoke at 300-375°F, using a small amount of mild smoke wood.
  • At an internal temperature of about 100°F, score the top of the meatloaf in a diamond pattern and apply a ketchup-based sauce, then continue cooking to a finished internal temperature of 160°F.
  • Tent loosely with foil and let rest for 10 minutes before slicing.

If you’ve never smoked a meatloaf in the Weber Smokey Mountain Cooker, then you’ve been missing a real treat. The smoke flavor compliments almost any meatloaf recipe, and I guarantee that the smoke ring you see when you slice into the meat will bring a smile to your face!

It’s important to note that ground meat absorbs much more smoke flavor than a solid cut of meat, so go easy on the smoke wood. You’ve been warned!

Here are some pictures I took on May 26, 2018 when I cooked this meatloaf. This article was originally published based on a meatloaf cook I did on January 8, 2006.

Use Your Favorite Meatloaf Recipe

You can cook almost any meatloaf recipe in the Weber Bullet and you’ll be amazed at the difference the smoke flavor makes. So go ahead and try your favorite recipe, or mix up a batch of your Mom’s meatloaf recipe.

If you don’t have a recipe, you can try mine listed below. I’m not much for fancy meatloaf, and I don’t like big chunks of onion or other stuff in my meatloaf. This recipe is very basic, but you can use it as a starting point and customize it any way you like.

One pound packages of ground beef, ground pork, and ground veal Meatloaf ingredients in mixing bowl

I’ve learned that ground veal is a great ingredient in meatloaf because collagen in the meat breaks down easily into gelatin during cooking, and that gelatin helps retain moisture in the meatloaf. If you can’t or don’t want to use ground veal, just substitute more ground beef instead.

Basic Meatloaf

  • 1 pound 85/15 ground beef (a mix of 85% lean beef to 15% beef fat)
  • 1 pound ground veal
  • 1 pound ground pork
  • 2 large eggs, lightly beaten
  • 1/2 cup ketchup
  • 1/4 cup milk
  • 2/3 cup (15) saltine crackers, finely crushed
  • 1 Tablespoon kosher salt or 1-1/2 teaspoons table salt
  • 1 teaspoon onion powder
  • 1 teaspoon granulated garlic powder
  • Freshly ground black pepper, to taste

Prepare a 12″ round disposable foil pan by poking holes in it to allow fat to drip away from the meat during cooking, then spray with non-stick cooking spray.

Meatloaf mixture in mixing bowl

Mix the meatloaf ingredients gently, then turn out onto the pan and form into a 9″x6″x2″ loaf. Return the meatloaf to the refrigerator while firing up the cooker.

Meatloaf formed on disposable foil pan Poking holes in foil pan for grease drainage

Create An Oven-Like Environment, With Smoke Added

When cooking meatloaf in the WSM, you want to duplicate an oven-like environment as closely as possible. This means running the cooker at 300-375°F with an empty, foil-lined water pan for easy cleanup.

Fire-up a full Weber chimney starter of Kingsford Charcoal Briquets and dump the hot coals into the charcoal chamber, followed by another 3/4 chimney of unlit briquettes over the lit coals.

When all the coals are hot, add a small amount of smoke wood to the fire. I used one fist-sized chunk of dry cherry smoke wood for this meatloaf. You can use whatever wood you like—oakpecan, or apple would be good choices—but as I said at the beginning of this article, don’t use too much or you run the risk of over-smoking the meat.

One chunk of cherry smoke wood on hot coalsAssemble the cooker and put the meatloaf on the top grate. Insert a probe thermometer into the center of the meatloaf to monitor internal temperature during cooking.

Open the top vent and all three bottom vents fully. Once the cooker comes up to temperature, adjust the bottom vents to maintain 300-375°F for the entire cooking session.

Cook To A Safe Internal Temperature

Probe thermometer in center of meatloafIt’s important to cook all ground meats to a food-safe internal temperature before serving. The USDA recommends an internal temperature of 160°F for ground beef and ground pork, and that was my plan for this meatloaf, which results in meat that is properly cooked but still very moist. In this photo, I’m using a ThermoWorks BlueDOT probe thermometer to measure internal meat temp.

Why is it necessary to cook meatloaf to 160°F when it’s OK to cook a steak to only 120-140°F? Bruce Aidells and Denis Kelly, authors of The Complete Meat Cookbook, offer this explanation: With ground meat, “each individual particle of meat and fat has been exposed to the natural germ-filled environment of the butcher shop or packing house where it was ground. While the surface bacteria of a steak will be destroyed by cooking, bacteria in the interior of a hamburger can still be viable and dangerous. The USDA recommendation of 160°F internal temperature, or well-done, ensures safety. Exposure to 155°F for 15 seconds will kill bacteria, and one minute at 150°F is also sufficient. The USDA recommendation thus allows for a margin of error.”

Sauce The Meatloaf

When the meatloaf reaches about 100°F internal temperature, use a serrated knife to carefully score the top in a diamond pattern.

Slicing diamond pattern into meatloaf

Slather on a ketchup-based sauce and return the meatloaf to the WSM to continue cooking. You can use a favorite barbecue sauce or a concoction of your own.

Meatloaf slathered with sauce

If you don’t have a favorite meatloaf sauce, you can use the recipe below. Apply 1/2 of this sauce to the meat, reserving the rest to be served on the side at the dinner table.

Mom G’s Meatloaf Sauce

  • 1/2 cup ketchup
  • 6 Tablespoons dark brown sugar, packed
  • 2 teaspoons dry mustard
  • 1/8 teaspoon nutmeg

Mix ingredients thoroughly. To avoid clumping of the dry mustard, sift it into the ketchup while stirring.

Sifting dry mustard into sauce

It will take 1.5 to 2 hours to cook a meatloaf of the size shown here. It’s difficult to say exactly how long, since it depends on the temperature of the cooker, how much the meatloaf weighs, and how thick it is. The key is to cook it based on internal temperature. Make sure it reaches at least 160°F in the thickest part of the loaf, measured with an instant-read thermometer, to ensure food safety.

Meatloaf hits 160F

Notice how the perforated pan allows the fat to drain away from the meat into the empty, foil-lined water pan below. Unlike a loaf pan, the foil pan lets the meatloaf brown on all sides and allows smoke to reach the maximum surface area…and since it’s disposable, cleanup is a breeze.

Rest, Slice, And Serve

Tent the meatloaf with foil and let rest for about 10 minutes before slicing.

Finished meatloaf on platter

In my cooking log, I noted that this looked like “normal meatloaf” on the outside, but when I sliced into it I found a 1/8″ – 1/4″ smoke ring. The smokiness was just right, adding a delicious flavor and aroma to the meat, and it was nice and moist.

Slice of meatloaf with sauce on the side

I hope you’ll give meatloaf a try on the Weber Bullet. Serve with a batch of fluffy mashed potatoes and you’ll have a classic home-cooked meal that you and your family will love.

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