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Lid Holders, Hangers & Hinges For Weber Smokers

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Here are some ideas that Weber Smokey Mountain Cooker owners have come up with to hold the lid when it's not on top of the cooker.

As always...click on any of the pictures to view a larger image.
 


Hanging Lid By The Handle

Hanging lid by the handle
Photo 1
       

E. Mann from Lee's Summit, MO hangs the lid on the edge of the middle cooking section using the end of the handle (Photo 1). Weber has changed its handle design several times over the years, so this solution may or may not work for you depending on your handle.

Under-Car Oil Drip Pan

Under-car oil drip pan
Photo 2
       

An oil drip pan—the kind you place underneath a car—is my preferred method for holding the WSM lid when it's not on the cooker (Photo 2). It protects my patio from drips from the cooker and gives me a place to set the lid. The one shown here measures 47" x 25" and cost about $20 at an auto parts store.

Shepherd's Hook

Swivel shepherd's crook lid holder
Photo 3
Stationary shepherd's crook lid holder
Photo 4
     

Clark Hodgson from Wyocena, WI used scrap material to fashion a swiveling shepherd's hook (Photo 3). The hook swings from side to side so the lid can be moved out of the way. The vertical pipe is bolted to the table on which the cookers sit.

Jeff Padell from Walpole, MA uses a stationary shepherd's hook (Photo 4). You can find these at home & garden centers.

Overhead Hooks

Hanging the lid on overhead hooks
Photo 5
       

Gary B from Alberta, Canada fashioned overhead hooks using inexpensive chain, two brackets, and two S-hooks (Photo 5). "Cheap and keeps it outta the way," says Gary.

Middle Cooking Section Hook

Middle cooking section hook
Photo 6
       

Dave Smith from Kingsville, Ontario, Canada owns a 22.5" Weber smoker, and this cooker comes with a handle on the edge of the lid. Dave fastened a hook to the middle cooking section using one of the grill strap screw holes and hangs the lid from it (Photo 6).

Lid Clips

Lid in open position
Photo 7
Side view of lid clips
Photo 8
Overhead view of lid clips
Photo 9
Overhead view of open lid
Photo 10
Lid hang alongside of middle cooking section
Photo 11

Tim Stork from Montgomery, IL noticed that his electric roasting pan had a lid holder design that could be adapted to the Weber Bullet. He installed a Weber lid handle on the side of the middle cooking section and added two L-shaped metal clips (Photos 8-9). This design allows the lid to be held in an open position or to hang down alongside the cooker.

Note that for stability, Tim aligns the lid hanger with one of the legs on the charcoal bowl.

Lid Hanger & Retaining Ring

Lid hanging from hanger
Photo 12
Interior view of lid and retaining ring
Photo 13
Close-up of lid on hanger
Photo 14
View of lid hanger fastened to cooker
Photo 15
Bending the lid hanger in a bench vise
Photo 16
Tracing the lid curvature to the hanger
Photo 17
Lid hanger with long side facing down on work surface
Photo 18
Centering the grill strap on the lid hanger
Photo 19
Inserting screw through fiber washer and lid hole
Photo 20
Fastening the retaining ring inside the lid
Photo 21
Lid hanger aligned with leg on charcoal bowl
Photo 22
       
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Russ Turner designed this modification that allows him to hang the lid behind the cooker. It consists of a lid hanger and a retaining ring made from aluminum, which is strong but easy to work with.

Here is the materials list for this project, available from The Home Depot for under $20:

  • 1/8" thick, 2" wide, 36" long aluminum flat stock (1 piece)
  • 1/8" thick, 3/4" wide, 36" long aluminum flat stock (1 piece)
  • 1/4" x 5/8" screw with nut (4 each)
  • 1/4" lock washer (4 each)
  • 1/4" fiber washer (4 each)

Fabricate The Lid Hanger

This modification uses the holes from one of the grill straps to hold the lid hanger, so pick one of the grill straps on the backside of the middle cooking section and remove it.

Take the 2" wide aluminum stock and starting from one end, measure and mark at 8-1/4" (first bend), at 9-1/4" (second bend), and at 14" (top end). The two bends will route the aluminum around the lip of the middle cooking section (Photo 15).

Do not cut the 2" wide stock to length until after you have marked and bent it! You can use that 36" length for leverage when making the bends.

Put the 2" stock into a bench vise and make the bends (Photo 16). Take your time...no hammering is required, just a little muscle.

To create a slight curve on the top end of the lid hanger, place it on a flat surface and put the WSM lid over the hanger at the 14" mark (the bent portion underneath the lid). Use a marking pen to trace the shape of the lid onto the hanger (Photo 17). Use a hack saw or electric saw with metal blade to cut the curved shape along the traced line. Use a metal file or fine sandpaper to smooth the cut edge and also the corners of the square end.

Take a few moments to hold the lid hanger up to your WSM to reassure yourself that it looks and fits right against the middle cooking section.

To make the fastening holes in the lid hanger, place it on your work surface with the long portion facing down (Photo 18). Place the grill strap on top of the long portion and push the top end of the strap tight up against the bend and center it from side to side (Photo 19). Use a marking pen to mark each hole and punch each spot with a center punch, if you have one.

Remove the grill strap—or use it as a drilling guide, if needed—and drill each hole using a 1/4" bit. Take a moment to compare the drilled lid hanger with the grill strap to ensure the holes are where they should be.

For aesthetics, use some fine steel wool to buff the lid hanger to remove any scratches and give the aluminum a flat stock look.

To install the lid hanger, place the grill strap screws through the hanger, then place the fiber washers on the screws, then push the screws through the middle cooking section. Place the grill strap over the screws and fasten using the grill strap nuts. The key is to make sure the fiber washer is between the lid hanger and the outside of the middle cooking section.

Fabricate The Retaining Ring

Take the 3/4" wide aluminum stock and drill a 1/4" hole in the center and 1/4" holes 2" in from each end—3 holes total. Using your hands or a vise, start bending and curving the piece so that it matches the shape of the inside of the lid. Keep bending and tweaking the shape until you have it just right.

Clamp the bent retaining ring inside the lid, about 3/4" above the lip, centered on either the vent side or the thermometer side of the lid. Hold the lid firmly on your work surface and drill through the center ring hole into the lid using a 1/4" bit. Place a fiber washer on one of the screws, insert it through the lid hole from the outside (Photo 20), then through the center hole in the retaining ring. Fasten with a lock washer and nut (Photo 21).

Repeat this process at each end of the retaining ring. Use clamps to hold the ring tightly in place and take your time while drilling the holes.

Your lid holder is now ready to use! For maximum stability, align the lid hanger with one of the legs on the charcoal bowl (Photo 22). Note that this design fits neatly inside the Weber Bullet's vinyl cover.

Unknown WSM Hinge

Unknown WSM Hinge close-up
Photo 23
Unknown WSM Hinge installed
Photo 24
Unknown WSM Hinge in open position
Photo 25
   

The good folks at UnknownBBQ.com sell a stainless steel Custom WSM Hinge that fits both 18.5" and 22.5" Weber Smokey Mountain Cookers (Photos 23-25). It features a quick-release pin that can tighten or loosen the "play" of the hinge and allows you to remove the lid entirely.

Updated: 04/20/2015

Photo of hanging lid by handle: 2014 by E. Mann
Photo of swiveling shepherd's hook: 2009 by Clark Hodgson
Photo of stationary shepherd's hood: 2014 by Jeff Padell
Photo of overhead hooks: 2014 by Gary B
Photo of middle cooking section hood: 2014 by Dave Smith
Photos of lid clips: 2009 by Tim Stork
Photos of lid holder: 2009 by Russ Turner
Photos of Unknown WSM Hinge: 2015 by Unknown BBQ

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